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Zheyi Pipeline (Wuhan) Co., Ltd.
specialfremstillet SCH8O/DIN UPVC/CPVC Blind Flange Til fødevareindustri/bil/elektronisk
SCH8O/DIN UPVC/CPVC Blind Flange

SCH8O/DIN UPVC/CPVC Blind Flange

UPVC/CPVC blind flanges are high-performance pipe fittings widely used in industries such as chemicals, construction, and water treatment. They offer corrosion and high-temperature resistance, ensuring reliability in harsh environments.

Blind flanges are used to seal the ends of pipelines, preventing liquid or gas leakage and facilitating system maintenance and repair. Their lightweight design simplifies installation and handling, while their strong compatibility with other standard pipe fittings meets diverse project requirements.

The smooth surface of UPVC/CPVC blind flanges reduces fluid resistance, contributing to overall system efficiency.

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parameter anvendelse Tekniske standarder
  • SIZE/NOM

    dn20

    dn25

    dn32

    dn40

    dn50

    dn63

    dn75

    dn90

    dn110

    dn140

    dn160

    dn225   

    dn280

    (DN15)

    (DN20)

    (DN25)

    (DN32)

    (DN40)

    DN50)

    (DN65)

    (DN80)

    (DN100)

    (DN125)  

    (DN150)

    (DN200)

    (DN250)

    (1/2")

    (3/4")

    (1")

    (1-1/4")

    (1-1/2")

    (2")

    (2-1/2")

    (3")

    (4")

    (5")

    (6")

    (8")

    (10")

    DIN

    D1

    95

    105

    115

    140

    150

    165

    185

    200

    220

    249

    284

    339

    392

    D2

    65

    75

    85

    100

    110

    125

    145

    160

    180

    210

    240

    295

    350

    δ

    12.7

    14

    15.8

    16.5

    20

    20

    23

    26

    28

    30

    31

    35

    35

    N-Φ

    4-Φ14

    4-Φ14

    4-Φ14

    4-Φ18

    4-Φ18

    4-Φ18

    4-Φ18

    8-Φ18

    8-Φ18

    8-Φ18

    8-Φ22

    8-Φ22

    12-Φ22

    ANSI

    D1

    89

    98

    108

    117

    128

    155

    178

    192

    229

    254

    284

    343

    406

    D2

    61

    70

    79

    89

    98

    121

    140

    152

    191

    216

    241

    298

    362

    δ

    12

    14

    14

    16

    16

    16

    18

    18

    20

    20

    22

    24

    26

    N-Φ

    4-Φ16

    4-Φ16

    4-Φ16

    4-Φ16

    4-Φ16

    4-Φ19

    4-Φ19

    4-Φ19

    4-Φ19

    8-Φ22

    8-Φ22

    8-Φ22

    12-Φ24

    JIS

    DL 1

    70

    75

    90

    100

    105

    120

    140

    150

    175

    210

    240

    290

    355

    D0 LZ

    31

    35

    42.5

    48.5

    61

    73

    90

    105

    132

    158

    186

    238

    289

    δ

    12

    14

    14

    16

    1A 0

    16

    18

    18

    20

    20

    22

    24

    26

    N-Φ

    4-Φ15

    4-Φ15

    4-Φ19

    4-Φ19

    4-Φ19

    4-Φ19

    4-Φ19

    8-Φ19

    8-Φ19

    8-Φ23

    8-Φ23

    12-Φ23

    12-Φ25

SCH80/DIN UPVC/CPVC Blind Flange - Durable Sealing for Industrial Piping Systems

  • Material Composition: Manufactured from SCH80 UPVC (Unplasticized Polyvinyl Chloride) and CPVC (Chlorinated Polyvinyl Chloride), ensuring resistance to a wide range of chemical media. This makes the blind flange suitable for applications where **chemical resistance** is paramount.
  • Structural Integrity: Designed according to **DIN standards** to provide a robust and secure seal at the end of a pipeline. Its solid, disc-like structure is engineered to withstand pressures without leakage, which is crucial for **pipe system maintenance** and shutdown applications.
  • Ease of Installation: Features a bolt pattern that aligns with standard pipe fittings, allowing for straightforward **UPVC/CPVC blind flange installation** and removal. This design simplifies pipeline modification and repair procedures, reducing downtime in industrial settings.

This blind flange is manufactured in compliance with **ASTM D1784** for material and **DIN 8063** for dimensions, ensuring compatibility and consistent performance. The product is designed to provide a secure and non-corrosive seal for isolating sections of piping systems. Its non-metallic construction prevents galvanic corrosion, a common issue in mixed-material systems, making it a reliable component for **industrial fluid handling** and **water treatment** applications. The inherent properties of UPVC and CPVC provide a lightweight alternative to metallic flanges, reducing the load on supporting structures.

Technical Specifications

Parameter SCH80 UPVC Blind Flange SCH80 CPVC Blind Flange
Nominal Size DN 15 to DN 200 DN 15 to DN 200
Standard DIN 8063 DIN 8063
Material Unplasticized Polyvinyl Chloride Chlorinated Polyvinyl Chloride
Operating Temperature Range -10°C to +60°C 0°C to +95°C
Maximum Operating Pressure 1.0 MPa (150 PSI) 1.0 MPa (150 PSI)

Application Areas

This blind flange is specified for use in scenarios where **corrosion resistance** and a reliable seal are critical. Typical applications include:

  • Chemical processing and transport systems.
  • Water and wastewater treatment facilities.
  • Semiconductor manufacturing plants.
  • Power generation and cooling systems.
  • Swimming pool and aquatic center plumbing.

FAQ

1. What are the key differences between a UPVC and CPVC blind flange, and how do I choose the correct one for my application?

The primary distinction lies in their **temperature resistance**. A **UPVC blind flange** is suitable for applications with a maximum operating temperature of up to 60°C, while a **CPVC blind flange** can handle media with temperatures up to 95°C. The choice depends entirely on the specific fluid temperature and operational environment of your system. For instance, processes involving hot corrosive liquids necessitate the higher thermal rating of CPVC. To ensure you select the optimal flange, please consult our technical specifications against your operational parameters. Our application engineers can provide a free consultation to analyze your specific requirements.

2. How does the pressure rating of an SCH80 non-metallic blind flange compare to its metallic counterpart, and can it handle industrial pressures?

While metallic flanges generally have higher pressure ratings, an **SCH80 non-metallic blind flange** is engineered to meet the pressure demands of many industrial fluid systems, typically up to 1.0 MPa (150 PSI) at standard temperatures. The pressure rating is a function of both material properties and temperature; as temperature increases, the pressure rating decreases. It is important to check the pressure-temperature derating charts for the specific material (UPVC or CPVC) and operational conditions. Our blind flanges are rigorously tested to ensure they maintain structural integrity and a leak-proof seal within their specified limits, providing a reliable, corrosion-free solution for your **high-pressure UPVC/CPVC piping needs**.

Selskab
Zheyi Pipeline (Wuhan) Co., Ltd.
Zheyi Pipeline (Wuhan) Co., Ltd.

ZHEYI Group ja Kina SCH8O/DIN UPVC/CPVC Blind Flange Til fødevareindustri/bil/elektronisk leverandør og specialfremstillet SCH8O/DIN UPVC/CPVC Blind Flange Til fødevareindustri/bil/elektronisk fabrik. Vi blev grundlagt i 2007 med fokus på forskning og udvikling, fremstilling, salg og service af CPVC- og UPVC-industrielle rør. Virksomheden har opnået en række certificeringer, herunder produktionslicens for specialudstyr, hygiejnelicens for vandrelaterede produkter i Zhejiang-provinsen, IS09001-certificering for kvalitetsstyringssystem, IS014001-certificering for miljøstyringssystem og IS045001-certificering for arbejdsmiljø- og sikkerhedsstyringssystem. Virksomheden har mere end 50 uafhængige immaterielle rettigheder og selvbetjente import- og eksportrettigheder. For at kunne tilbyde diversificerede produkter og bedre service har virksomheden introduceret avanceret teknologi, værktøjsudstyr og unikke råmaterialer og styringssystemer fra Tyskland og USA. Gennem årene er vores produkter blevet meget anvendt til rørledningstransport af syre- og alkalivæsker, ultrarent vand, drikkevand, rent vand af elektronisk kvalitet og industrielt spildevand inden for kemiske, metallurgiske, solcelle-, atomkraft-, lithiumbatteri-, elektroniske halvleder-, fødevare-, medicin-, bil-, industriel vandbehandling og andre industrier. I øjeblikket har ZHEYI Group etableret mere end 30 salgsselskaber over hele landet, og alle slags produkter eksporteres til Europa, Amerika, Sydøstasien og andre lande og regioner og er dybt foretrukket af indenlandske og udenlandske kunder.

Æresbevis
  • ISO 9001: 2015
  • ISO 14001: 2015
  • ISO 45001: 2018
  • ISO 45001: 2018
  • ISO: 45001-2018 da
  • National High-Tech Enterprise
  • Certifikat
  • Certifikat
Nyheder
Skriv en besked
  • Zheyi Pipeline (Wuhan) Co., Ltd.
    Streng kvalitetskontrol

    ZHEYI Group overholder princippet om "kvalitet først", anvender internationalt avanceret udstyr og råvarer af høj kvalitet, kontrollerer strengt alle produktionsled og er forpligtet til at levere pipeline-produkter med fremragende ydeevne og udsøgt udseende.

    Virksomheden bruger det mest avancerede produktionsudstyr og materialer af høj kvalitet, herunder japanske Sekisui og amerikanske Lubrizol. "ZHEYI" kombinerer perfekt udsøgt produktionsteknologi med professionel ledelse, og hvert produkt gennemgår streng kvalitetskontrol - fra produktion, inspektion til endelig levering, hvilket sikrer den perfekte kombination af udseende og funktion.

  • Zheyi Pipeline (Wuhan) Co., Ltd.
    Præcisionspræstationstest
    Hos ZHEYI er hvert produkt omhyggeligt fremstillet, ikke kun med fokus på udsøgt æstetisk design, men også altid med fokus på fremragende iboende kvalitet. Strenge ydeevnetests sikrer, at produktet kan opretholde stabilitet og holdbarhed selv under barske forhold.:

    ● Densitetsprøvning: Måler materialedensitet for at sikre ensartethed og stabilitet af strukturer.
    ● Vicat blødgøringstemperaturtest: evaluerer blødgøringsgraden af materialer under høje temperaturforhold for at sikre produktets evne til at modstå deformation i forskellige miljøer.
    ● Ovntest: simulerer langvarig varmebestandighed og verificerer produktets evne til at modstå høje temperaturer i lang tid.
    ● Hydrostatisk test: Evaluer rørenes styrke under høje trykforhold for at sikre produktets sikkerhed og pålidelighed.
    ● Slagtest med faldhammer: Test produktets slagfasthed under transport, installation og daglig brug.

SCH8O/DIN UPVC/CPVC Blind Flange Branchekendskab

Installation specifications and sealing precautions for UPVC/CPVC blind flanges

UPVC (unplasticized polyvinyl chloride) and CPVC (chlorinated polyvinyl chloride) blind flanges are widely used in many industries due to their excellent corrosion resistance, lightweight and high cost performance, including safe drinking water, metallurgy, photovoltaics, nuclear power, electronic semiconductors, medicine, industrial water treatment, industrial wastewater and other fields. To ensure its long-term stable operation, installation and sealing are crucial. The following are key specifications and precautions:

1. Installation specifications
Flange alignment and tightening
Before installation, check whether the flange surface is flat to avoid stress concentration due to misalignment.
Gradually tighten the bolts in a diagonal order (it is recommended to use stainless steel or corrosion-resistant bolts) to avoid uneven force on one side and affect the sealing.

Gasket selection
Select suitable gaskets (such as EPDM, PTFE or rubber gaskets) according to different media, for example:
Safe drinking water/pharmaceutical industry: must comply with FDA or sanitary standards (such as EPDM).
Industrial wastewater/metallurgical industry: PTFE gaskets that are resistant to acid and alkali corrosion are more suitable.

Temperature and pressure adaptation
UPVC temperature range (0°C~60°C), CPVC can withstand higher temperatures (-40°C~93°C), and materials must be strictly distinguished in scenarios such as photovoltaics (cooling systems) or nuclear power (auxiliary pipelines).
Avoid overpressure use, especially in high-purity water systems in the electronic semiconductor industry, where pressure fluctuations may cause flange deformation.

Support and shockproof
Long pipeline systems (such as industrial water treatment plants) require additional brackets to reduce the vibration load of blind flanges.

2. Sealing precautions
Surface cleaning
Thoroughly clean the flange sealing surface and the inner wall of the pipeline before installation to prevent particulate matter (such as metal debris in the metallurgical industry) from affecting the sealing effect.

Avoid over-tightening
UPVC/CPVC materials have low hardness. Over-tightening of bolts may cause flange cracking, especially in low-temperature environments (such as photovoltaic plant cooling systems).

Media compatibility check
The pharmaceutical/electronic semiconductor industry needs to ensure that the blind flange material does not release harmful substances (such as plasticizers).
In industrial wastewater treatment, it is necessary to resist chemical corrosion such as chlorine and sulfide.

Regular maintenance
In nuclear power or highly dangerous fluid systems, it is recommended to check the flange sealing status regularly to prevent sudden leakage.

3. Key points of industry application
Safe drinking water/pharmaceuticals: give priority to sanitary CPVC flanges to avoid biological contamination.
Photovoltaics/electronic semiconductors: pay attention to the aging effect of thermal cycles on sealing gaskets.
Metallurgy/industrial wastewater: strengthen chemical corrosion resistance design, such as thickened flanges or anti-corrosion coatings.

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